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Doors : unique expertise



A designer and manufacturer of door panels, Faurecia is expanding into door modules and complete doors. The Group is reputed for its unique expertise in the engineering and production of complete modules, and designs solutions for its customers that incorporate wide-ranging functionality, improved performance and unrivalled perceived quality.


 

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The door is unique in that it is part of both the interior and exterior of the vehicle, and must meet a wide variety of end-user needs. Door design and manufacture must take into account integration into the bodywork and respect the vehicle’s visual, safety and ergonomic imperatives. Like the other parts of the cabin, the door must also meet the automaker’s specifications in terms of perceived quality and weight, in addition to sealing tightly when shut.

 
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From door panel to multifunctional module

As the market leader, Faurecia is one of the few suppliers that possesses all the expertise required in designing and manufacturing doors. The Group has unique technologies and production processes, especially in the development of “hybrid” (mixed materials) parts, paint, high-quality finishes, foaming and slush.
Always sensitive to market trends, Faurecia has positioned itself as a specialist in door panels and opening mechanisms, using its skills in assembly, front-end design and plastic composite technology to design the market’s first door modules. These modules comprise the panel and interior module and all the mechanical components, in addition to electronic functions and connectivity. This offer reduces costs for automakers and also allows them to make lighter cars and accelerate their production processes.

 

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Lighter materials and greater efficiency

To add value for its customers, Faurecia bases much of its innovation on the renewal of existing concepts and the improvement of process efficiency.
In door structures, innovation is focused on generalizing the use of composite plastics, which allow for greater precision and flexibility in production than metals and the development of extremely competitive solutions in terms of technical performance, weight and cost. Around 1,700 expert engineers in mechatronics, plastics, manufacturing processes and logistics generate our innovations, working in close collaboration with automakers. Faurecia continued to progress in door predevelopment, with the market go-ahead for the second-generation HIM, which is even lighter and easier to integrate. In order to launch a complete door in the near future, Faurecia is currently developing the third generation. This hybrid door concept will include the entire door module, the complete window system and the sealing elements of the door’s external skin.

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